How to fix a leaking fuel line connector

Last UpdatedMarch 5, 2024

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If there is fuel in your oil, it will cause hydrolock, resulting in severe engine damage. The fact that the engine continues to End 1 Type: Quick Disconnect. A new fiber washer should be installed under this bolt head during oil filter change. The older tanks have two small pins that get pushed in when you push the fuel connector on. May 11, 2022 · I’ll show you how to do an emergency repair on your Fored 6. Car was difficult to start and while driving it lost power. This includes: Cost of parts: $10 and $430. . However, if it doesn't leak fuel, it's not leaking. Then, lubricate the inside of the nylon line and the outside of the rubber line with a small amount of petroleum jelly or silicone grease. The very first step is to turn off the gas supply. Damaged or loose gas cap: A broken or loose gas cap won’t be able to seal the tank properly, causing fuel to evaporate or spill. This connector is made from a durable plastic construction and is 5/16” in diameter. The fittings are 5/16"-supply, 1/4"-return and the flex hose is 1/4". Locate your gas meter and turn the valve to the ‘off’ position. Replacing the line is the most foolproof way to make the repair, but a flare set can often be rented from your parts store. Learn how to inspect and maintain an outboard fuel line connector with this video tutorial. . Got new 3/8th fuel resistant o-rings and installed them with petroleum jelly. MF 5435, MF 165. Excerpts are below. Cost of labor: $140 to $190. I have seen on the news, Jeep Wrangler JKs on the side of the road completely burned. Disconnect the fuel line: Use a wrench or pliers to loosen and disconnect the fuel line from the fuel pressure regulator. Get your rep Mar 13, 2017 · 2004 Chrysler Concorde that my wife owns has a leaky fuel line Nov 21, 2018 · Here's the leak I can't fix View attachment 580045. This is usually a fairly easy and inexpensive fix. Replace the o-ring or the entire connector. #2. Jul 4, 2012. Mar 30, 2016 · They don't make them anymore. Next, slide the nylon line onto the rubber line until they meet and form a snug connection. Now you can save time and money How To, Harley Davidson Sportster Gas leak Fix. Step 5: get something to measure the fuel’s pressure, something like a syringe Feb 16, 2024 · Once the old line is removed, take your new fuel line and attach it to the fuel tank and engine. Be careful not to pull too hard so that it gets stuck! Apr 17, 2023 · Car: clio 1. K7 GSXR-1000-enough said. The o-rings inside were dried and cracked. Check your oil. Dec 23, 2023 · Learn how to troubleshoot and fix a leaking fuel line connector with expert tips and step-by-step guidance. Call or go to the Subaru parts department. Apr 10, 2023 · Pull out the air cleaner and look inside the throttle body for any sign of fuel coming from the injectors. Leaking Injectors – What causes a fuel injector to leak? The most common cause of leaky injectors is the failure of the O-ring where the injector meets the fuel rail. #ad. This way, you will know the tubing has pushed all the way past the collet and has made contact with the O-ring and formed a tight seal. A air leak will also, by its nature, be a fuel leak think about it. BMW Motorrad fuel line disconnects are a known issue, here is the how to on fixing the fuel leaks from your BMW Motorcycle. I see some 1998 650's for sale, so JD made them at least that long, it really sucks that JD would stop making the fuel lines so quickly!. The new rings were slightly smaller in Dia and not as thick of rings. 0. 99 per foot. May 15, 2024 · Repair leaking fuel line; How to fix a leaking fuel line connector chevrolet removal tool; How To Fix A Leaking Fuel Line Connector Types. Tom Woods SYE and DS. 9 v8 360. Oct 9, 2017 · 2014 iron 883 quick disconnect fuel line leak. May 20, 2013 · ok. #diy #generator #smallengine https://amzn. Mar 19, 2017 · Try to reset the fitting and see if you can align it better. This can be done by using a wrench or pliers to loosen the connector from the fuel line. 1999 RAM 1500SPORT QC 4X4 5. Over time these clips can fracture Nov 9, 2019 · I’m sure you’ve had that sinking feeling when you’re getting into your car and you SMELL GASOLINE. It’s important to ensure that the fuel can flow freely through the line. to start, i have a 1997 ram 1500 5. My fuel line on my 89 f 350 sprung a leak, so I bought a repair kit from Dorman. Push the fuel line towards the rail to get the connector's spring clips off the flange, while pushing the line onto the rail connector, use the other hand to push the quick disconnect tool down into the connector until the outer ring is almost flush with the gold connector itself, then pull back on the Mar 22, 2014 · 2011 Road King Classic, S&S 124 LC, High Flow fuel injector, 58mm throttle body, Energy One clutch and AIM clutch module, Bassani fishtails on V&H Dresser Duals, Arlen Ness Big Sucker Stage II Air Cleaner, Power Vision. After removing the old fuel rail, cleaning the injectors, replacing the o-rings and Mar 22, 2022 · 2. You’re hoping it’s not your car, but for the off chance th Nov 30, 2013 · 1 3/8 Compression Fitting1 90 degree elbow with barbs High pressure fuel hose2 High Pressure Fueling Clampsfuel line was leaking at connector for injector ra Jan 7, 2021 · Don't Forget To Leave A Like 👍 And Subscribe For Future Videos! Its always fun learning something new about my car In this video, i sho Jul 4, 2012 · 18. Dorman's nylon fuel line repair kit incl So long, wasted hours. I can not find new fuel hoses so. DO NOT USE REGULAR FUEL LINE. Although i guess you cant rule out that it "just" broke, as a technician i need to find out the root Clean the fuel line: If there are no visible signs of damage, the fuel line may be clogged. ive been there. Re: Evinrude fuel connector. Make sure the hood will clear. 1983 - 2012 Ranger & B-Series - Update on fuel line quick connect repair - I posted a message a few weeks ago about repairing the quick connect fuel lines found on many Ford and Mazda vehicles. The costs also depend on your vehicle model, the parts and special tools required, as well as local labor charges . If you haven't yet, you should be more than capable of replacing that line. With time, all of these connections tend to start leaking or allow air to get sucked in. 7L Ford Powerstroke owners (2017 and newer): Were you changing your secondary fuel filter and accidentally broke the return line quick connection at the fi You can loose a lot of fuel on the road if this sh Very short video I made today when I came across some drips on the shop floor when pulling in a W123 240D. for pickup availability. Instead of getting rid of Seems this is a common problem. Aug 14, 2018 · Now you can save time and money replacing only the damaged section, not the entire fuel line. How to Repair Harley Davidson carburetor fuel Leak inlet elbow or nipple Keihin Carb . Sep 19, 2016 · Over time these clips can fracture and allow the fuel line to separate from the rail. I belive they're metric o-rings, which we normally don't Nov 21, 2013 · This happens over and over again, because many quick-disconnect fittings that attach the fuel line to the outboard are just plain cheap. Look at those two small pins and you will see a brass washer Dec 4, 2008 · 2221 posts · Joined 2008. 360 MAGNUM POWER 165,000 MILES DYNOED 230/290 ON 35'S. When the tip of t Aug 19, 2007 · If so look for a bulkhead connector. 0:00 IN Nov 2, 2013 · Quick connect fuel-line connector repair. That's where it should be Bubba, on the bottom. If you ever want to change your fuel filter or maybe put a fuel pump in something you may have experienced a rusted fuel line inside the plastic elbow this i A common Problem with 3800s is for the fuel line to leak at the quick disconnect at the fuel rail. Nov 22, 2010 · Step 3: Removing the Fuel Line. I was attempting to replace my fuel filter and simply could not get one side of the fuel filter to come loose no way Mar 28, 2018 · Updated part numbers with links down below. The fuel line connector to the fuel injector rail disconnected and the gasoline was leaking all over. I think I've finally discovered my long suffering lean condition. Plug the old hole with an automotive gasket maker that is diesel resistant. OME 2-1/2", Crabtree boomerang greaseable shackles. This can be dangerous and is a common cause of engine fires. How to fix rusted fuel lines, leaking fuel lines. Avoid common mistakes and prevent damage to your engine. Like. Remove each section of the fuel line at a time. OP. A small amount of grease helps to seal also. Lines are tightened to 30 Ft lb torque. This Fuel Line Repair Kit is an affordable fix that will stop fuel and coolant leaks immediately. I picked it up at Advance Auto Parts -it was $6. I parked it in the city. Squeeze the epoxy from the tube, applying a thin layer around the entire leak area, if it is coming from a connection point. They will appear to be leaking when it is simply residual fuel captured inside said cavity. Oct 17, 2017 · 694 posts · Joined 2016. Fits 1986-1993 Mustang 5. Jan 4, 2008 · 178 posts · Joined 2005. Or do like Nanookofthenorth mentioned and use some "fuel injection rated" fuel hose with fuel injection hose clamps. 5) Disconnect the fuel line (black) from the fuel pump and tie a string around the fuel line connector. That’s a bad leak. One idea, cover the abraded area with Seal-All to build it back to its original profile. May 20, 2016 · 1997. Nov 24, 2013 · HF and Schpenxel had a thread going a few months ago on fuel leaking from the connection shown below. It should b Jan 19, 2024 · Clogs or Blockages in the Fuel Line. Cut out the bad spot. In fact, there are a few ways to do it. Nov 22, 2018. Hi all, i have just been given a 1978 9. to/2egU3xD This Kit is Metric Nitrile (gas resistant)http://amzn. Tractor. 6 V6 engine is the plastic fuel line retainer. how to replace bad fuel lines rusty fuel lines leaking fuel lines. i wouldnt take a chance catching my ram on fire . I had the grey plastic lock collar in place, but the connection was leaking even after reconnecting 3 times. trace the hose line and see how much you have to replace without special tools and then relieve the fuel pressure and replace. Allow the epoxy to dry thoroughly, then tighten the bolts in place. Designed for easy installation and a precise fit, they are engineered to withstand extreme underhood conditions. Application. Specifically, I believe it is one/both of the o-rings in the connector that have failed. Become a patre Oct 12, 2021 · 5 posts · Joined 2020. Add TO CART. 2. 9 3. For instance detach the line from the Affordable Fix. Cheers, has been draining my tank little by little each day. People frequently forget it's there and it falls off when you disconnect it. to/2EtRC7fFuel line repai Oct 19, 2020 · Fixing a Fuel Leak (Tube/Connector -- Advice) I've been smelling gas around my car (96 Corolla), so I bent down and discovered a fuel leak on the connector of a fuel hose. Refer to your vehicle’s manual for the exact location. Nov 3, 2023 · Step #1 — Turn Off the Gas Supply. If there is fuel in/on it, at least one of your injectors has sprung a leak. If the fuel line isnt past that little ridge the fuel pump pressure will knock the line off everytime. it may pull the plastic connector back out, just push it back in againand keep doing it till the piece is out. Feb 26, 2011 · Re: omc 6 gal fuel tank problem. 5l, AX-15 with Advance Adapter. This can become hard and brittle from the heat of the engine. There is a red clip that I can take off but I can't seem to find anything Sep 20, 2007 · The duck-bill connector that attaches the fuel delivery line to the fuel filter is leaking. easy to do once you have done it Fuel Line Repair Kit; Steel; 3/8 Inch x 18 Inch; With 16mm Fitting; Replace only the damaged connectors instead of the entire fuel line with these direct-replacement fuel line connectors. To remove the O-ring from the well, locate a thin, flat tool. Leaks at the heating oil filter can occur at a variety of locations - everywhere that there is a threaded fitting or connector, including: At the center bolt head that secures the filter top to the filter canister base. Step 4: Disconnect the socket on your injectors. Here are the two complete Fuel fittings with prongs and plastic clips/spacers. In this video i show you how to fix the issue without having to get a new line from Harley Davidson Jul 21, 2012 · Using a fuel line repair kit from an auto parts store you can repair the stripped fittings on your fuel line. Mar 20, 2019 · 00:24 Go directly to the installation instructions Get more information: https://www. metal fuel line leak repair gas leak. Quick fix: put some grease on the end fittings at the tank and motor. so you would have to find a whole new/good used fuel rail assembly . It's a bit fiddley to do, but if it were mine I would just change out the o-rings. End 2 Type: None. to/2ewF5lB Nice SAE Oring Kit big selection (Nitrile)http://amzn. in this case o ring kits didn't fi the leak so we replaced the whole assembly Here's a quick video of what I did to replace the fuel tank check valve quick disconnect o-rings on my fuel injected 2012 Harley Dyna Wide glide. You can loose a lot of fuel on the Nov 18, 2023 · 1. I have changed fluids, plugs etc. 3) Brass barbed fitting to connect the new fuel line to the old fuel line. Locate the fuel pressure regulator: It is usually found on the fuel rail or near the fuel injectors. 55's grrrr. It has a groove front and back that compresses to seal. The first and most obvious way is to simply replace the seal on the injector. F_R said: Depends on how old the tank is. to/2esxh7P N Jun 20, 2022 · Here’s some different methods of finding the cause of air in your fuel lines on your outboard motor! Plumb in a clear piece of hose into the fuel system, as Jun 10, 2008 · 4) Unscrew the three Phillips screws and remove the panel. i used a 10mm open end wrench and pused the plastic piece into the metal connector to release the fuel filter. The best was was the last and its a permanent fix and long lasting. Just follow it to find the other end first. If you are looking to repair your leaky fuel line then this has the ideal solution. Inside the engine cover all looks very clean. Feb 10, 2011 / 1428 fuel line - easy to repair? #3. Try your luck at the local pick-a-part yard. I'm considering repairing this leak using a fuel-proof sealant like Seal-All or JB Tankweld. Get Yours Today! Dec 24, 2023 · Start by cutting both lines cleanly and evenly. Jan 4, 2011 · AND, if you're like me, you'll want to replace the rubber gas lines. To properly do this test, you have to ensure you leave the fuel lines on the fuel rail to deliver adequate fuel pressure from the fuel pump. Sep 29, 2003 · I had no leaks when done this way. Another way to repair a leaking fuel injector is to clean it. Unplug the connection and wipe some grease on the male end. Mopar 68141849AD Fuel Supply Tube for 12-18 Jeep Wrangler JK. Here's a pic of the leak: The Haynes Manual, Chapter 4, lists information about the fuel system, but I can't find any specifics on this connector or tube. Dec 13, 2023 · To fix a leaking fuel line connector, the first thing you need to do is remove the damaged connector. Hey everyone, my 2012 ram 2500 diesel has a fuel leak right behind the fuel filter canister. The female end on the pump also needs to be inspected to make May 23, 2015 · dustybumpers Article Contributor Founding Member. The red clip secures the line on. Here is one good way to solve this problem. Use a heat gun, heat enough to insert the brass repair section. Remove the connection to the engine compartment first. This is an easy DIY f My 2013 Civic developed a pinhole leak on the high pressure fuel line where it attaches to the fuel pump. My question is regarding the fuel connector from the tank to the engine. you'll need the fuel line repair kit, a small t Jan 3, 2022 · If you have a fuel line that won't stop leaking, you need to watch this video. 2 43kw, 2000, d7f engine, 8v. Double-check all connections to ensure there are no leaks. Engine must be operated for some time to "bleed out" this residual fuel. ca Here's how to fix a gasoline leak from a nylon (plastic) automobile fuel line, using Dorman fuel line repair kit and press-fit unions. Using the lines in the video the job can be done in le Oct 30, 2018 · Very simple job you can do. You need specialized line that is designed for FUEL INJECTION. It should be a really tight fit. 6. After changes fittings and a O-ring Feb 20, 2020 · What keeps us going? Fuel! This episode discusses the signs of fuel hose wear and the parts and procedures you need to repair or replace a leaky line. #1 · Oct 17, 2017. Connecticut. But on any of them, it could be the o-ring in the fuel hose connector. Over time, dirt, debris, or even fuel additives can accumulate in the fuel line, obstructing the flow of fuel. You will learn how to identify the source of the leak, how to remove the damaged fuel About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Nov 8, 2019 · Using your fingers, extract the collet from the mouth of the quick-connect fitting. Jul 11, 2011 / Fuel line connector problem #3. Plug it in and out a couple times. Part #: 800-185 Line: DOR Jun 16, 2021 · The fuel lines use special clamps and connectors. F This video will show you how to replace your leaky fuel lines on your Chevy Cobalt, HHR or Pontiac G5. to/3wptBsnhttps://amz May 18, 2017 · Fixing an electric fuel pump, microwave and building a tool for putting fittings on nylon fuel lines. Fuel injector leaks: Leaking seals, weak connections in fuel injectors, or fuel rail issues can lead to fuel spills. The same goes for the barbs that attach the fitting and the fuel line, and/or the hose clamps that secure them. Here's a picture of a proper fix so that you can reuse factory quick connect fittings again. I have a spare clipped off junkyard line with a connector that I tried to practice removing the o-rings on the bench. You would just remove the interior Dec 29, 2021 · After changes fittings and a O-ring i still had a fuel rail leak coming from the quick disconnect. Aug 2, 2017 · Today I demonstrate a couple of ways to fix a fuel line leak on my silverado 2500hd . So after $150 in parts and 3 hours of work, I have the fuel line replaced. 5. Tweezers, a toothpick, or a nail file will all be able to reach down and loosen the O-ring. 1993 2. As a registered Aug 1, 2019 · Found it on the Quadratec web site. A former owner didn't know how to remove the quick connects on the fuel filter so he cut the hoses and re clamped them with hose clamps. I then decided to replace the whole fuel rail. 4. This will show step by step on how to remove and install your Fuel In how to fix any EFI Harley's fuel check valve, AKA fuel line quick disconnect. Select store. If not, then you will need to replace the line, or if equipped you can re-flare the existing line. Tamp a new O-ring into the fitting. Unbolt the fuel rail and gently pull off the rail with injector remover. according to my manuals its a none repairable hose . Standard Delivery by June 12. perhaps a shop that makes hydraulic lines can help, it's probably a bad fitting. Jun 22, 2012 · make sure you push the fuel line on the fuel pump fitting all the way in past the little ridge on fitting. Jan 25, 2014 · How to quickly repair a rusted and split fuel line for a few bucks in less than 30min Apr 17, 2016 · Fuel line quick connect repair. the rail is plastic, the line is metal and had 3 o rings on it (2 blue, one black) currently to solve my problem, i disconnect the fuel line from the rail via a quick 1 - 24 of 34 results for Nylon Fuel Line Repair Kits Dorman OE Solutions Fuel Connector - 800-185. I've been looking it up online and have lots of mixed information. You may need to use a special solvent on the fittings to get them to come off easily. Unless it wasnt installed correctly from being off previously the only other way for those to break are some sort of restriction in the return line or when DEF gets introduced into the fuel system. This can result in engine performance issues, such as poor fuel delivery or even engine stalling. 5/16" steel line to 3/8" vinyl fuel line. Fuel hose can be purchased at any automotive parts store, off a roll, in any length. I replaced. Just need: 1) Quick Connect Fuel line fitting (Dorman which is sold at all major parts stores) 2) Half a foot of fuel line. Use a fuel resistant epoxy, found at most auto supply stores. Prevent potential hazards and ensure safe operation of your vehicle. In this video I address repairing a leaking fuel tank shut off and fuel line on a generator. trust me. #1. May 29, 2004 · 954. Apr 11, 2016 · On any line older than 5 years, the sun causes the bulb, rubber end connector inserts, and fuel line to age, shrink, harden and crack, leading to tiny air leaks that prevent the fuel pump from pulling gas into the motor, especially at idle. Do I need to replace the fuel line (s) or is there something else i should be checking, cleaning, or replacing first. For gas tanks and gasoline lines, tape won't do at all. Use the fuel line clamps to secure the line in place, making sure it is tight and secure. normagroup. Location. 4) Hose Clamps. See all the BMW Maintenance videos Step 6. Oct 22, 2016 · http://amzn. It is a small black o-ring about the size of a pencil eraser. so hold the line and push the wrench against the plastic piece into the metal connector then pull your remaining piece of the filter out. Clever Engineering. 9 evinrude and i am very new to outboards. Lastly, start the engine and check for any fuel leaks or issues. Dec 6, 2005 · 6,847. #1 · Oct 12, 2021. This will stop any further leakage and minimize the risk of fire. The thing seems to Jun 11, 2010 · Fuel line quick disconnect tool in place. Engine. Remove the fuel line from the leaf blower and use a small brush or compressed air to clean out any debris or blockages that may be causing the clog. Nov 8, 2019 · The majority of leaking quick-connect fitting leaks are caused by a damaged O-ring, improper installation, eroded tubing, or too much torque placed on the tu May 10, 2015 · The return line must have broken for a reason. Once loosened, the connector can be gently pulled off the fuel line. Equip cars, trucks & SUVs with 2000 Buick LeSabre Fuel Line Connector from AutoZone. A common problem on this 3. Petting the dog ~ not included!Here is the link for the Mar 13, 2008 · Re: quick connect leaking. 6) Push the fuel line connector under the panel to give yourself some slack underneath the car. 3. I brought a new Attwood connector and clamped it to the fuel line from the tank, i put an Aug 28, 2015 · As the engine warms up, the fuel is heated and expands and thus forced from the cavity past O ring on the tube. So here's the question. Pull the O-ring out of its well. #5 · Dec 4, 2008. The float needle valve is responsible for regulating the flow of fuel into the float bowl. recently i have been experiencing some fuel leakage coming from the fuel rail/ fuel line connection. First off I can't get the line to detach from the filter connection. It sounds like others have varied between just tightening the clamps and actually replacing lines. Aug 24, 2022 · The short answer is yes, you can repair a leaking fuel injector. The Johnson/Evinrude dealer bulbs, line, and connectors are still pretty well the very best that are out there. The fuel line will be locked in place by a set of holders screwed or bolted onto the car. The end of what the service manual calls the fuel return line is leaking at the quick connnect under the fuel tank. These are the flexible return and supply lines that connect to the fuel rails, on the LH side of the engine bay near the steering rack, to the hard lines that originate at the fuel tank. Drill the right sized hole, they use a jam nut inside the tank to seal, put the right fitting in to mate to the hose . Another common issue that can occur with fuel lines in small engines is clogs or blockages. If it breaks, then fuel can leak out over the engine. $2599. (Save $$$) Those fuel connectors, especially at the fuel tank always appear loose. They didn't work. It affects engine performance and raises fire risks. #1 · Jan 4, 2008. The return line is leaking at my fuel rail. You can get replacements from the dealer. Dec 6, 2005. com/norma-aftermarket/en-em/fuel-line-repair-kit/Welcome to N Jan 22, 2018 · On a rusty, rusted, rust ridden old piece of crap! Disclaimer:Due to factors beyond the control of Rust Belt Auto, it cannot guarantee against unauthorized m Oct 4, 2017 · You are working with your fuel system, then you nick the nylon plastic gas line… What are you doing now? How do you fix plastic gas line? Once you know the t Thanks for watching, and SUBSCRIBE! How to replace a fuel line fitting on a Dodge Ram 1500As an Amazon Associate I earn from qualifying purchasesCrimp toolhttps://amzn. 7 Powerstroke Diesel return fuel line fitting and I’ll show you a better replacement. There is a leak at one of the fuel supply hoses: the rear rail supply hose leaks fuel when you press down on the 90-degree elbow connector that feeds to the aluminum rails (I do not think that connector is supposed to be pressed down But if you have more lines to fix, the replacement costs can range anywhere from $150 to $2,000. The cheap plastic fuel line just started to crack and leak. ro ld bt mx bx tb tq wn ag qb